WASTE HEAT RECOVERY BOILERS

Industrial Boilers America is a leading waste heat recovery boiler manufacturer. We offer a variety of premium and industrial-grade waste heat recovery boiler systems that meet the needs of your application and are designed to handle the demands of industrial operations, including power plants of any scale.

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WHAT WE DO

WASTE HEAT RECOVERY BOILER MANUFACTURER

At Industrial Boilers America, we’re not just another face in the crowd—we lead the pack as a top-tier waste heat recovery boiler manufacturer. Our expertise lies in crafting boilers that can handle the rigorous demands of industrial operations, specifically factories and facilities. With our team of seasoned engineers at the helm, we’re equipped to custom-design waste heat recovery boilers tailored precisely to your needs, all at a competitive price and with timely delivery.

For plant managers and engineers, the ever-rising costs of energy – be it natural gas or electricity – loom large on the budget sheet. That’s why ensuring the utmost efficiency of your systems is paramount to maintaining cost-effectiveness. Enter waste heat recovery boilers, the unsung heroes of operational optimization.

These boilers aren’t one-size-fits-all; they come in a range of sizes and capacities, perfectly calibrated to match your unique requirements. From handling gas intakes ranging from 1,000 to a staggering 1 million ft3/minute to adding that crucial steam capacity, our boilers are indispensable for a multitude of industries – from ferrous metals to chemicals, refineries to glass, and beyond. With waste heat recovery boilers, you’re not just adding steam – you’re adding value to your operations, one efficient step at a time.

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Global Partners

We’re able to adapt to your needs through our vast experience and global relationships. When you want to grow, we will show the way.

High Quality

Industrial Boilers America provides you with the best waste heat recovery boilers out there. The steel is thicker, the material is thicker, and everything lasts longer.

Relationship Focused

We are focused on relationships over profit. Happy customers are our main focus at Industrial Boilers America.

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LOW COST SOLUTIONS

Working with us means lower costs, which allows you to reinvest in yourself and expand your impact on the planet.

What is a WASTE HEAT RECOVERY BOILER?

Waste heat is the heat that’s been generated by any machine or tool that usually gets discarded. Waste heat exists in every application and technology, from computers to car engines, vacuum cleaners, fans, televisions, jackhammers, CNC machines, lighting, and every other machine imaginable. This heat is the energy that’s regularly dissipated into the environment and lost, hence the name “waste.” The heat is lost at numerous touchpoints throughout the boiler system. Typical losses happen from flue gasses, heat loss from pipes, boiler exhaust, and hot air vented from heating rooms. Waste heat recovery boilers use the wasted heat to generate additional steam for industrial applications and machinery. They operate on the same principle as a typical industrial boiler but take the energy from exhaust gases rather than their burner. These boilers are widely used across many industries, including manufacturing, chemical processing, power generation, and even food and beverage production. If your industry generates a lot of excess heat, a waste heat recovery boiler can help you make the most of it. One thing you’ll want to consider about waste heat recovery boilers for your facility is that they only generate steam when the entire process is running. This type of boiler only supplements existing boiler systems but does not replace them entirely. Although it’s an additional expense, they cost significantly less to operate without the need for combustion and maintenance from soot blowers, providing a rapid return on investment.

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BENEFITS OF WASTE HEAT RECOVERY BOILERS

Waste heat recovery boilers offer several benefits for your facility, including:

Reduced Operating Costs

Fire tube waste heat recovery boilers operate on minimal energy and fuel consumption, which allows the operating costs associated with this boiler to be significantly lower than the other typical industrial boilers.

Increased Steam Capacity

One of the biggest benefits of adding a waste heat recovery boiler is that you will see an increased steam capacity for your facility with the addition of a second boiler.

Reduced Fuel Consumption

Because much of the energy in this boiler comes from waste gas, the amount of fuel necessary to produce steam will be significantly lower than in a combustion boiler, even if an auxiliary burner is required.

Reduced Emissions

Without the need for natural gas or biomass for combustion, a waste heat boiler does not add emissions to the system. If an auxiliary burner is required, any additional emissions fall far below the levels of a conventional boiler.

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BENEFITS OF INDUSTRIAL BOILERS AMERICA'S WASTE HEAT BOILERS:

By adding a waste heat recovery boiler to your setup, you can enhance energy efficiency, save money, and help protect the environment. It’s a smart, sustainable choice!

With over 20 years of experience, Industrial Boilers America specializes in designing, deploying, and manufacturing fire tube and waste heat recovery boilers, along with other boiler equipment for all types of industrial facilities. Our team collaborates closely with you to tackle your challenges and reverse engineer the ideal solution tailored to your needs. Our goal is to ensure you can operate worry-free, allowing you to reinvest your time and resources into your company and community, making a positive impact on global sustainability together.

Frequently Asked Questions

A waste heat recovery boiler captures hot exhaust gases from industrial processes or equipment like gas turbines, incinerators, or furnaces. It uses the waste heat to generate steam or hot water instead of venting the heat to the atmosphere. In other words, they recover waste heat and convert it into usable energy, typically in the form of steam or hot water, for heating, power generation, or other industrial applications.

They are widely used in power plants, refineries, chemical plants, steel mills, glass manufacturing, and other industrial facilities with high-temperature exhaust or processes.

Waste heat recovery boiler systems can vary in size, from compact package units to expansive utility boilers capable of generating over 1 million lb/hr of steam. The boiler’s size is determined by the available heat from the process it is intended to capture.

Most allow supplemental firing with natural gas, propane, oil, or other fuels if additional heat input is needed beyond the waste heat source alone.

For more information or assistance regarding CFB boilers, please reach out to us here. We would be happy to assist.

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LET OUR INDUSTRY EXPERTS CREATE YOUR TAILORED SOLUTION

Better Solutions

REQUEST A QUOTE

Industrial Boilers America is here to reduce your overall operating costs and help you reinvest in yourself and the communities you serve. Let our team handle the hard work so you can get back to what matters most.

GET IN TOUCH

LET OUR INDUSTRY EXPERTS CREATE YOUR TAILORED SOLUTION

Better Solutions

REQUEST A QUOTE

Industrial Boilers America is here to reduce your overall operating costs and help you reinvest in yourself and the communities you serve. Let our team handle the hard work so you can get back to what matters most.